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Extreme Hardfacing & Welding

Extreme Hardfacing & WeldingExtreme Hardfacing & WeldingExtreme Hardfacing & Welding

Extreme Hardfacing & Welding

Extreme Hardfacing & WeldingExtreme Hardfacing & WeldingExtreme Hardfacing & Welding
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Hardfacing Services

What is Hardfacing?

Hardfacing is a metalworking process that involves applying a layer of harder material to a base metal to enhance its durability and extend its lifespan. This process is commonly used in industries such as mining, construction, and manufacturing to protect components from wear, abrasion, and corrosion.

The Benefits

 The primary goal of hardfacing is to improve wear resistance, extend the service life of components, and reduce maintenance costs. Overall, hardfacing is a cost-effective solution for increasing the operational efficiency of machinery and equipment in high-wear environments.

Tungsten Drop Carbide Hardfacing

This process is commonly applied to heavy equipment wear parts such as cutting edges and attachments but can be applied to a variety of surfaces. This is the most common/ basic type of hardfacing you'll see, but many complain of the tungsten carbide flakes eventually falling out after wear which is why we have other options as well.

Chromium Carbide Hardfacing

Chromium (chrome) carbide hardfacing is another common hardfacing process that applies chrome carbide to surfaces that will receive a lot of wear in high temperatures. Chromium carbide alloys are known to have "check-cracks" when cooled to moderate temperature. Although this can be somewhat mitigated, this is to be expected with this type of hardfacing application.

Stellite (Cobalt) Hardfacing

Stellite hardfacing is a cobalt-based alloy application with high integrity so there's zero cracking or porosity in the finished product. Commonly used in food-grade manufacturing, but can be used for many applications albeit it is our more expensive hardfacing process, but it gives the cleanest outcome.

PTA (Plasma Transfer Arc) Hardfacing

 Plasma Transfer Arc (PTA) hardfacing has been in practice since the 60’s. It is a versatile method of depositing high-quality metallurgically fused deposits on low cost surfaces.

Soft alloys medium and high hardness materials, and carbide composites can be deposited on a variety of substrates to achieve diverse proper

Plasma Transfer Arc (PTA) Hardfacing

 

Benefits of PTA:

  • Easily automated, providing a high degree of reproducibility. 
  • Allows precise metering of metallic powder feedstocks, resulting in lesser material quantity used.
  • Precise control of weld parameters (i.e. powder feed rates, gas flow rates, amperage, voltage, and heat input), ensuring consistency.
  • Produces alloy deposits that are tougher and more corrosion resistant than counterparts laid down by GTAW or OFW processes.
  • Produces smooth deposits that significantly reduce required post we

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